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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Sunday, August 2, 2009

Rock On (Day 283)

Frank Ward, the mason, is done with the Eldorado stone facing. Its been a lengthy process, mainly because he has a regular job so our's is a weekend affair. He'd been unemployed for 6 months but as soon as he took our job he got on with a firm in Bremerton that was doing some repair work on a multimillion dollar starter home (they used to call these Mac Mansions; now known as a Madoff Cottages).

Last Thursday and Friday, Frank had worked his way around to the front of the house, primarily on the garage-street side. This is the part most people will see, so we were anxious to get this done and done right. He's a careful guy; hasn't cut a single stone so far. This is important because when you slice through Eldorado stone you see regular concrete (with fine aggregate)—not pretty or expected. The little bit of cutting that will be done are on the absolute ends of the facing, where rock abuts vertical fir trim. This way any cuts will be completely concealed.

I had had visions of doing all the rock work myself. OH how naive I still am at the tender age of 59. It would have taken me a year (owing to my type A personality and snails pace) and it would have looked like you know what. To do this right, you have to mix colors, sizes and shapes as you go, making sure not to make clusters (like thin stones or reddish stones). Plus we're using a dry stack technique (no mortar between stones ), which is even harder to make look good.

As I mentioned before, when you lay up this sort of stone you start and the corners and tops and work down and inward. The last stone you'll lay on a wall will be on the bottom and near the middle. That way no mortar is dripping down on stones, which makes clean up easy.

After you butter the stones up (with mortar), you push the stone on firmly and it stays in place. Nancy laid one the other day, which reminded me of the time I laid a paver at the Pope's Summer Palace at Gondolfo in Italy (that is another story). Within 5-10 minutes, you'll have to pry it off if you've made a boo boo. No boo boos so far, and nearly 350 square feet of rock in is place (3 ft x 100 ft). I looks like we'll have 4 boxes of stone left over (Frank is not a wasteful guy), a box of preformed corners, and 5 bags of mortar mix. We're thinking about having him do the chimney chase, which Richard Berg designed as stone faced, but we chickened out on (too expensive on the first go around). But since we have most of the material, then another chunk of change to lay the chimney up would be money well spent.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.