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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Tuesday, December 2, 2008

Forms are in, ready to pour (Day 42 of 273)

The forms for the basement and stem (short) walls are all in and squared up. In addition, long battens have been added to the inside of the forms to indicate the top of the poured concrete. On Monday (Dec. 1), Don (concrete), Gary (framer), and I met at the site to map out all the Simpson tie downs. In addition to the regular sill-plate tie downs, there are 42 Simpson hold down rods (SSTB) and brackets (HDU). The rods are hooked at the end (see photo) to engage horizontal rebar in the walls. The upper part is angled a bit to offset from center, and the upper 5" extends about the concrete (3.5" are threaded for coupling). The stack of materials we're holding down to the concrete consists of a 4x pressure treated sill plate (3.5"), BCI engineered joists (11 7/8"), Warmboard (1 1/8"), and a 2x sole plate (1.5"), so the threaded rod has to go through 15" of subfloor materials. So, in addition to the SSTB anchors, we'll have to use a coupler and an extension rod that is at least 12" long. I just priced the components, for yucks. The SSTB rods are $20-30 each (depending on length) and the HDU hold downs are $15-20 each, and the extension rods and couplers are another $5. So it looks like we'll use about $1500-$2200 of Simpson equipment just on the basement/first floor. The HDU brackets also are used to hold the upper plate, second floor joists, and second floor sole plate together. Then there are tie downs for all the roof joists, and a variety of others that I haven't even tumbled to. I suspect we'll be into the Simpson Strong Tie company by about $5000 before this sucker is screwed down to the Earth's crust. However, I've stopped thinking about the M8 earthquake Cascadia subduction zone that Alan Nelson and Brian Atwater have been teasing the pubic with. Its 200 km west and >50 km below us, so what is there to worry about?

In addition to the regular walls, we'll have two pads that support . The large pad in the basement (first photo) supports an overhead Versalam beam (3" x12 ") and the basement staircase. The second pad is in the adjacent crawl space and it supports the same beam under the bedroom. The beam is 48 ft long and runs N-S across the entire width of the house. In these photos (Jason, light-colored shirt) is putting the SSTB rods in place along the south (bedroom) exterior wall, whereas David (gray shirt ) is preparing to cut into the forms to place a metal beam support that gets poured in place. Its Tuesday am, and we're waiting for the second foundation inspection. Assuming he shows up this morning, we'll pour all the vertical walls and two pads this afternoon. No rain in the forecast, so all is well.

Finally, Gary Estes of Craighead Electric showed up at lunchtime on Monday to install the temporary power pole. This is a separate story in itself, but after getting approval from Puget Sound Energy (3 weeks), we were allowed to trench the three feet from the high-voltage transformer on our neighbor Kathy's property (formerly the Wallin house). Gary placed the power pole in the hole I dug, braced it up and laid about 10 ft of cable in the trench for PSE to connect to. After inspection, I'll call PSE for a temp hookup and we'll have 2 20 amp circuits available to the lot, just in time for Gary Ellis Construction to start the framing. He's pencilled in to start on about Dec. 11th, just 9 days from now. In the mean time, I need to get the first lumber and tie down package ordered from Carls. This will consist of sill plates and bolts, BCI floor joints, the Warmboard, and the basement egress window.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.