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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Thursday, December 4, 2008

Shooter trucks and the mag float (Day 44 of 273)

Sounds like a Clint Eastwood movie, right? The forms are off the walls, so Don is hot to trot and get the basement and garage slabs (floors) in. Yesterday we brought in clean 3/4" gravel for fill below the slabs. We needed about 25 yds in the garage, and Friday we'll order another 25 yds for the basement. Normally you'd just tip the dump truck up and pour the gravel in. However, our basement sits way back on the lot, so we're using an ingenious piece of machinery called a shooter truck (see photo). Basically its a 9-yd dump truck with a shoot and 25-ft-long conveyor belt. You rev up the conveyor belt, open the shoot and gravel goes a flying. It can be swung from side to side and elevated for distance throwing. The operators say the can shoot it 50-60 ft, so we'll see because its at least 40 ft. across the diagonal dimension of the basement, and no way to approach it from the rear. Should be exciting, especially the part where I (as in me) hold 4x8 sheet of plywood on the outside of the basement to act as a backstop for the flying gravel. Actually, you make a stand for the plywood and place it at the target, then skidaddle away.

This morning, the crew raked out the gravel, compacted it, covered it all with 6 mil plastic, and laid in the rebar on a 2' spacing. At about 9 am the concrete arrived and they poured the garage slab, about 10 yards. Since it was in the low 30s this morning, Don had them add hot water at the batch plant (warms the cold gravel), as well as accelerator (a chemical used to hasten setting up of the concrete), and it was poured on the dry side. All of these little tricks are intended to make the concrete set up quicker in the cool weather, otherwise they'd be there at midnight finishing it off. Don worked the concrete over with a "mag float" (photo to right), which has a light weight magnesium handle that extends to 30 ft in length. Then the young guys got on their knees and worked it over with hand trowels, all 780 square feet. Everything turned out fine and the troweling was done around 4 pm, about 8 hours after the concrete was mixed. It looks pretty good and will be hard enough to walk on in the morning.

While all this was going on I put in the 3" ABS drain pipe, floor drains and sump basin in the basement. All of this will be covered by gravel, then the slab will be poured over the pipe and up to the floor drains and sump basin. The perimeter drain for the outside of the basement comes through a 6"PVC pipe we cast in the footer, then enters the sump basin. Inside water (on the floor) and outside water will flow in the basin and be pumped up and out of the house through a 1.5 " pipe.

Tomorrow (Friday), they'll shoot gravel into the basement, so we're ready for inspection on Monday and the slab on Tuesday. There are sill a bunch of forms to be removed, but they'll do that in their spare time. So, we are almost done with the foundation. Framing should start in about a week, when all the concrete has cured for a 7 days (ca. 50% of full strength, which = 3000 psi).

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.