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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Tuesday, December 16, 2008

Saw's sawing, hammer's nailing (Day 56 of 173)

On the heels of a terrible snow storm (2 inches, 28°F), Gary Ellis and his son Troy started the framing. They were there promptly at 7:30 am (daybreak here) and we off loaded my newly acquired Dewalt 7000W generator and fired it up. I bought this puppy over the weekend from a guy in Mt. Vernon, which is north of Everett and east of the Sound. Found it on Craigslist (no it isn't stolen) for $950, about 1/3 of the new price. He used it for 4 hours for backup power, then decided he didn't really need it. We have enough voltage to power all the Christmas lights in Kala Point.

About 8 am, Carls delivery truck arrived with $12000 of lumber for the subfloor framing, beams, sill plates and floor joists. He skidded the load off next the house and promptly got stuck. Troy pulled him out with their 4x truck and all was well. By lunchtime Gary and Troy had all the sill plates cut, drilled and bolted down and were starting on the Versalam beams, which run across the basement and crawl spaces. Next comes the 3" Versalam rim joists around the perimeter of the house, and then the floor joists, 2" x 11 7/8" BCI 5000s (these details are for Steve T).

Overkill you say— no just solid to resist Mother Nature's impending M8 earthquake Cascadia subduction zone earthquake (thanks Steve, Alan, Bob, and Sam, all USGS EQ research guys).

I managed to do some minor jobs (nuts on bolts) and chase down missing parts and lumber. By the end of the day everyone was pretty cold, but its starting to look like a house will rise from this spot. I've included some representative pictures of the subfloor framing and sill plates, and that cute little generator that is bound to drive my neighbor crazy in the morning. Notice the picture of a sill plate riddled with bolts. This is the "Ode to Mikael" at the front entrance, where we planted a Geo Washington dollar for good luck (see the Putzmeister, Day 42).

By Tuesday pm, Gary and Troy had all the sill plates bolted down, all six 5 1/4" Versalam beams in place, and were working on the rim joists (3" Versalam). These will take a while since they need to be attached to the sill plats with a Simpson A23 bracket (L-shaped angle bracket), about 150 in total. Thank god for nail guns.

The left photo shows a 12' long beam under the sauna, a header (beam) in the crawl space opening, and a 26' beam over the basement and under the main living area. The photo on right shows the whole 48 ft of the main beam. It came in 2 pieces, probably about 300 pounds each! Gary and Troy horsed in into place by themselves.

It looks like we're down for a while. It snowed again on Wednesday and Thursday and is staying cold. So I suspect the framers will lay off a while. I'd like to be back from Christmas break (Bay area for a week) when the cold Warmboard goes down. In addition, the installation notes say that the Pex piping needs to be laid at 40°F or higher, which is isn't even close to right now. Gary has another framing job behind ours, so he's motivated to finish, whereas we'd like to get a better weather window to lay the Pex done.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.