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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Monday, June 22, 2009

Shingles (not the disease) (Day 251 of 273)

We're waist deep into the shingle game, as you'll see from the photos. Its quite a production line, limited only by places to stand up the dipped shingles. (To save Steve Cooley the time, just let me say it: "I'll be dipped").

Nancy gets a couple hundred shingles off our little stack of 8,000, and dips them deep in the 5 gal can of Cabots stain (semi-solid, Pewter Grey). Then they go into paint roller pan covers (to drain), then get stood up against the walls, the stack, and anything else of a vertical nature in the garage. She'll dip til she drops.

After a day or two of drying (not entirely, just enough to handle them), I staple them up on the exterior. I'm using a Porter Cable narrow crown pnuematic stapler, currently my favorite power tool. I started with the garage, which is the closest part of the house to the road and most visible part of the house. After a little gerplutzing with string lines, I built a 8'-long ledger board that holds a row of shingles. I'm using a 6" exposure, mainly because its easier to keep track of the row heights (1/2 ft intervals). After a row is finished, I move the ledger board up 6" and do it all over again. Laid 200 shingles the first afternoon in 4 hours, then another 200 the next day in 3 hours. That's probably my most rapid rate of getting (them) laid. 200 shingles covered about 50 sq. ft, or 1/2 a square. So after two shots (7 hours) of shingling, I've laid one square (100 sq.ft) and have 19 to go. 6 hours per square x 19 squares, go figure (14.25 days). Then add some time to build and move scaffolding for the upper courses and some time to cut the angle for the gables. Looks like 3 weeks to go.

Perhaps its just a coincidence, but a 5/12 pitch (which is what the Richard Berg spec'd for the house) is 22.62°, which is pretty close to 22.5° which is a preset angle on my chop saw. Some things work out, no matter how much to try to screw them up.

Troy Ellis has about 1/2 of the Hardiboard laid and its looking good. Straight as an arrow, caulked tight, and uniform (7" exposure). He's at the point where he'll need to build scaffolding and hang board for the upper 3 ft.

Gotta go staple and dip. Doesn't get any better than this, or does it? That Catamaran in the Caribbean with Bahama Mamas (to drink) is going to feel pretty good—Crone, Creber and Knott.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.