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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Sunday, November 16, 2008

Forms going up (Day 26 of 273)

The wall forms are going up. This process should take about 10 days, only because there are so many panels involved. I've never watched this carefully before, so its been a learning process. First, they nail a 10" wide metal bracket in the footer, centered under the vertical wall. Then 2' x 8' plywood panels (1" thick) are stacked on top of each other to reach the appropriate height (7' 10" for us). The forms are held together by wire stays that have spacers weled in at 8" and 10". After the concrete sets up, the stays are broken off and the forms come off.



We've had to decide where through-wall penetrations will go. That means where does the electrical, phone/cable, and propane come into the crawl spaces, and where does the sh__ (sewer line) get out. All but the sewer were easy. To predict the elevation of the exiting 4" sewer pipe, you have to design the drainage system upstream. Code requires 1/4" of fall per foot, so you need to add up all the linear feet of line for the longest line to the point where it goes into the subfloor joists. This turns out to be in the guest bathroom (The Hart Room for now, but naming rights are up for bid), about 70 ft upstream from the exit point. Simple math shows you need 18" inches of drop, so the blockout for the sewer line as placed at 22" below the joists (18" + 4" extra for safety). If the line falls too little, turds get stranded. If the line falls to much, turds get stranded by the loss of the mobilizing fluid. However, any extra vertical can be accommodated by a short section of 45° drop, which is beyond the angle of repose for a turd (all of this technical jargon is for Tony; enjoy it?). In addition, this drain line crosses two crawl space walls, so they needed to have blockouts marked.



So, Don (the big dog at K&D) left Friday for the Baja 1000 (km) off road race, which is a 24-hour drive to the south. He's in charge of the pit crew for the second of the three legs of the race. If the driver crashes, he'll be back early. If the driver scores well, then he'll have to celebrate for a day and who knows when he'll arrive back in PT. He left the two boys in charge, but they are AOL. My job is to make sure they get the blockouts, window frame (egress from basement), and two crawl access frames in the right places. Hopefully Don won't injure himself and will make it back in time to place all the Simpson tie downs (ca. 60) and other bolts in just the right spots. Concrete will go in at this point, immediately after the County's inspection. Target for the next pour is about Dec. 5th, a week later than I hoped but not too bad. Then again, everything depends on having relatively dry weather, which this area is not know for.

P.S. If you want a hot stock tip, buy Simpson (fasteners, tie downs, joist supports). All the new earthquake codes for the Western U.S. and other EQ prone areas require lots of this expensive stuff. The stock is currently $22.50 (SSD on NYSE), down 40% in the past 6 months, so watch this if the U.S. ever starts building houses again.


Just returned from a trip to Leavenworth (the Bavarian town east of the Cascades, not the prison). Pretty interesting little German-looking town, although no one appars to be from Bavaria. Its just a tourist hook--got us. Also came across Roslyn, a little Alaskan look-alike town that you'll remember from Northern Exposure (1990-1995). Its next to Suncadia, an upscale golf-retirement community that is just starting to build out (3-18 hole courses, Ken). Designed as a weekend getaway for Seattle golfers, but sales are slow and they have lots of unsold, expensive houses.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.