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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Sunday, May 9, 2010

A tile a day keeps the movers away (Day 550)

A tile a day keeps the movers away, at least that is the way its working out. Still cutting and laying tile in the shower, but I've got the hard parts done with the drilling of holes for the shower valves. Porcelain tile is hard and brittle, so you have to be pretty careful.

I made a cardboard template for the valve placements, traced them on a tile and went at it. The bottom (temp) valve needed a triangular hole about 4" in diameter, and the top (on/off) valve needed a simple 1 1/2" hole. I bought a diamond core bit for the drill, set it up on the tile saw (as a water source) and drilled away. As long as the bit is wet it will cut like its in frozen butter. A drill press would be best in order to keep the bit from skipping across the tile, which ruined my first attempt. After I got the technique down, it was pretty straight forward. Once the corner holes were in place, I used the tile saw to cut out between the holes. To do this you lower the running saw down into the tile and cut the face side. Then turn the tile over, and do the same. If everything connects, the center part will drop out. Bingo. The single holes for the on/off valve and shower head (later) are a piece of cake.

Once these custom pieces were done, its strictly a matter of cutting and laying the remaining tile. I have about 20 (of 70) tiles to go, the upper part of the inset box, and the sill at the front. The sill will be a bit tricky in that narrow pieces are used to face the front and back, and two bull nose pieces will face the top. The seam down the middle will be hidden by the shower door, which is scheduled to go in around May 20th. So it looks like we'll be using the shower with a curtain, not door for a week, but that is no big deal. Beats showing in the sink, which Jefferson County allows by code (go figure).

Nancy caulked and grouted the marble back splash in the pantry yesterday, so that room is COMPLETELY FINISHED. That is the first room that is all done. She's already shelved about 200 of her cookbooks, with another couple hundred to go. Biggest decision here is which make the pantry list, and which get delegated to the basement.

Its Mothers Day, so we're heading out to brunch at Nemos, then up to the house in the afternoon for more tiling. Jim Quandt (Jim's Tool Time) wants his saw back, so I need to layout and cut all the remaining tile. I don't know why he needs it now, I only borrowed it in late January.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.