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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Friday, May 21, 2010

Knobs and Pulls (Day 562)

Ran out of grout boast, an additive suggested by Judy Reno (aka Vegas) at Blake Sand and Gravel in Sequim, so the Clubhouse shower saga continues into the weekend. The additive is coming by UPS today (Friday), so I'll finish the grouting on Saturday.

The great thing about building a house is that its a multitaskers dream. There is always something to do, so I opened the 60 pound box of pulls and knobs for the various cabinets in our house, which my lovely wife and purchasing agent procured via the internet (Lee Valley Hardware, Canada). Being a student of master carpenter Bill Hart, I figured that I'd make a little corner jig for the cabinet doors and rail jig for the drawers. Use the jig to drill the holes for the knobs and pulls, respectively, in the same place every time. Seemed like a no brainer, but it wasn't that simple. Spouse extraordinaire decided that the drawer pulls needed to be centered in the recessed panels, and there are six different-height panels. So I made 6 jigs for the recessed panels and just measured for the pulls on all the door corners (4" up and 1 3/8" in, see photo to right). OK, so that wasn't so hard (2 hours).

Then I had to deal with the screws for the pulls and knobs. All the knobs go through 3/4" cabinet faces, so the standard 1" screws worked fine. However, the drawers have two configurations: recessed panels @ 1 3/8" thick and non-recessed panel @ 1 5/8" thick. So, all the supplied 1" screws for the pulls were worthless. Off to Hadlock Building Supply, after a free BBQ at Carls (monthly event at Carls). Bought 1.5" 8-32 pan-head machine screws for the recessed panels, and 2" 8-32 pan-head machine screws for the non-recessed panels. Here is where the work started. In order to use the 2" screws for the 1 5/8" panels, you have to cut off 1/4", grind the end, then re-tap the screwed up screw so it will go into the pull. Add 2 hours for modifying 40 screws, and the day is pretty much gone. 8 hours of labor and I got about 30 pulls and knobs mounted. Have another dozen to do in the kitchen, a dozen in the pantry, and a dozen in the master bath (36 total) for a full days work.

So how much would your cabinet guy charge you to mount the knobs and pulls? Looks like 16 hours @ $40 for $640 plus tax for a total of $700. Add $500 for hardware, and you have instant heartburn. So Saturday looks like grouting and trim for the shower faucets (then a shower), and Sunday is more knobs and pulls.

Nancy continues to souldier along with the boxes piled everywhere in the house. At least they are in their respective rooms. By Friday the kitchen, living room and dining room were box free, and the pantry had about 50% open floor space. John Plake of Home Storage Solutions (Stor-X cabinets, Vancouver, Canada) came by on Thursday and installed our storage in the closet. Overhead poles, shelves, and pull out drawers. Quite organized, I'd say. So all the clothes and jackets are hanging up again, and I can actually find something to wear other than my usual T-shirt and mortar impregnated Dockers.

By next week, we might actually try to pull some weeds, lay some more irrigation pipe, and plant some more shrubby bushes. If it doesn't rain. Cheers at Day 562.

P.S., nice seeing you at the Safeway pitstop, Amy.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.