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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Thursday, March 25, 2010

Plastering, second round (Day 505)

After a week of resting my arms, Brian and I attacked the plaster wall for round 2, using the porcelina (clay). This goes on much smoother than the loma (sand) plaster and looks good when it dries. However, in order for the plaster to be hard and not chalk off, you need to compress it, which means wetting it up and troweling it back and forth with mild pressure.

The porcelina went on fine. Did the green wall first and had a gallon of mud left. So I cut back for the gold wall and had to really skimp to make it cover all the surface. It worked in the long run, but I wish I'd made 5 pounds more plaster for backup. Since I know the mix formula, I can always make more but that is a pain in the ___ and the color could be slightly off. We'll cross that quagmire when we get to it.

Did a bunch of other things this week and fiddled with the clay plaster. Added a metal shield to the garage attic ladder cover, which is a code issue (fireproof ceilings required in garages). Got the fan motor fixed since it was DOA. Turns out to be a bad rheosat in the hood. As low settings there wasn't enough voltage going to the motor to turn it, so it made some bad sounds and smells. Replaced the motor on warranty and racked up the rheosat. All is well and the Best Appliance people were real good about the work.

Nancy has been sanding and finishing the Eastern Hard Maple countertops that Bill McCutcheon made for us. I'd bought the wood at Edensaw, a local hardwood supplier that does a fantastic business in the marine trades here. They had too much maple (6000 bd ft) so they marked it down from $7.50 a foot to $3.50 a foot (less than half price). Couldn't pass up that deal. After Bill was done gluing up the board, planing them down and running them thru his big sander, we come out with about 27 ft of counters for the pantry, and another 11 ft for the mudroom desk. That works out to be 38 linear ft (75 sq. ft) for about $1350, or about $35 a linear ft. That is cheaper than any rock you can buy and about half the price of store bought butcher block tops. Another good deal realized, for a change.

Cut a bunch of paint grade trim to size for the closets, but will wait to install after flooring goes in. Brian came by for 6 hrs on Wednesday and worked on more doors. Since the plaster is all up, we mounted the trim on the guest bath, pantry and bedroom doors. The natural fir looks great against the clay. We also mounted the double pocket doors in the bath/bedroom opening. These were a bit of a pain to get square and level, but it worked out after a couple of hours of fiddling. So now all the doors downstairs have been hung with the exception of the fire-rated garage/mudroom door (don't want to damage it). Finally, today I finished the trim work on the pantry. Completed the toe kick by adding 1/4" plywood cover to the cabinet bases. The toe kick has to be above the floor so that the cork can expand and contract. Elsewhere in the pantry there are fir baseboards over the cork tiles and some L shaped fir trim on the edges of the cork-covered platform for the washer and dryer. Looks good, now just have to find some big monkeys to help lift all the appliances into the house from the garage.

Tomorrow I need to grout and seal the bathroom tile so that the plumber can come and set the toilets in place on Monday. To speed things along, I've asked him to install all the faucets and plumb the sinks so we can pass the Occupancy inspection in a couple of weeks. Once the plumbing and appliances are in place, the only stickler is the handrails which are made and finished, but not hung. Waiting for a box of hardware, then we're good to go.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.