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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Saturday, July 25, 2009

A Craftsman Touch (Day 275)

Last weekend, Troy Ellis (framer's son) and I installed the front door. Now you'd think this was like any other door, but not so. This was the Big Kahuna—36" wide Simpson (made by Reed Mill Corp), vertical-grain fir door with custom leaded glass entry door. 7 1/8" thick jamb, because its a sheer wall (5/8" sheathing, 5/5" thick studs (2x6), +5/8" plywood, and 1/2 " drywall). You have to know this BEFORE ordering the door, or you'll be building custom jamb extensions.

This little baby cost $1153, which included a modest discount from Carl's (thanks Melissa). So you don't want to screw up this install. Troy messed with the door for an hour before it was plumb, square, and level. Something we didn't consider was hinge placement. The key to getting a well hung door (easy ladies), is to replace one or more of the door hinge screws (normally 1" long) with 3" screws that go all the way into the king stud. However, because we have 5/8" plywood and 1/2 " drywall inside the stud, there's no meat to screw to. So we nailed a 1-1/8" block to the stud opposite the hinges and screwed to this. All was well; the hinges are bedded in real wood and the door is stable now. Mikey solved this problem, that makes him an apprentice framer.

Nancy is the detailer at the house, thus all finishing touches are in her arena. The photo to the right shows her putting the second coat of varnish on the exterior of the door. We'll probably end up with four coats for now, then a couple more per year. Keeping a finish on an exterior door is like playing cards with the devil. You win a few rounds, but at the end of the night your wallet is empty.

We're using Man-O-War varnish, semi-gloss sheen. Has the maximum UV protection (for sunlight), and goes on pretty well (according to our master painter). The interior of the door, which hopefully won't see the elements, is finished in brushing lacquer, semi-satin sheen. This stuff is easy to brush on and dries really quick (like 30-60 minutes).

Since this blog is sort of a home-building journal, the other stains and finishes are listed herein so I can remember them in 10 or 20 years when the house needs repainting.

Exterior finishes and materials:
Facia boards and door trim boards: Cabot Solid (Oil) Stain, Cinder color except facia on small gables (latex)
Soffit, shingles, and garage door trim: Cabot Semi Solid (Oil) Stain, Pewter color
Garage doors interior: Cabot Solid (latex) Stain, Cinder color; garage door trim: Cabot Semi Solid (latex) Stain, Pewter color
Corner boards, belly board, Hardiboard, and garage door interior: Cabot Semi Solid (Oil) Stain, Pewter color
Decking: Trex Accent, Weathered Grey, solid boards (1/1" x 5")
Rock: Eldorado Stone, Mesquite Cliffstone (see Day 258), corners and facing rock. Mortar is type S with one shovel of lime per bag of mortar mix.

For those of you keeping count, I just used up the first box of staples for hanging the shingles. 5000 per box, 2 per staple = 2500 shingles currently hung. Not bad, but that means there are about 5500 to go. God help us. If you EVER hear anyone say "the only way to paint shingles is to dip then before hand", then ask that SOB if he's ever done it.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.