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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Monday, January 19, 2009

Framing upstairs (Day 90 of 273)

Wow, no rain for a whole week (knock on wood). Lots of fog, but the sun has been out for several days. Framers were upstairs last week. They added the floor joists (BCI 5000 and 6500 engineered floor joists, 11 7/8" high), the 3/4" A/C plywood subfloor, and then started framing and rolled up the exterior walls (2x6).

On Friday they got the second floor exterior finished, and we're waiting for two large overhead beams to arrive on Monday. The big one is a 26-ft long 6 3/4" x 21" Gluelam and the shorter one (first floor bedroom) is a 22-ft long 5 1/4" x 18" Versalam. The gluelam is basically a sandwich of 2x6s, 14 of them glued together on their broad side. It weighs about 750 pounds, whereas the smaller Versalam only weighs 500 pounds.

On Monday morning, Carl's dropped off (skidded) the beams using a tilt bed truck, and in the afternoon, a small crane arrived to lift these in place. The bedroom (Versalam) beam went in first: it sits in a pocket of the upstairs bedroom and rests in top of the outside bedroom wall, each of which accommodate big Simpson brackets (4@ $60 each). Once that was done, Gary and crew wrestled the bigger one onto the peak of the roof (26 ft above grade). It dropped right into the brackets like a hot dog in its bun (its getting to be lunch time, can you tell). Troy (Gary's son) nonchalantly walked out onto the beam and undid the lifting straps—Nancy couldn't even watch this part.

On Tuesday morning they'll start the roof rafters. These will be hand built from 2x12 # 1 DF (doug fir) for most of the house. Twenty three engineered roof trusses are used for the roof over the mudroom and garage, where I asked for an box-type attic truss. This will allow some additional work space in the garage attic for storing wood or other manly stuff. The roof-truss company (TrusWorks in Bothel, WA) will send someone over to confirm the measurements, then build them in a week±. I suspect they'll arrive at the end of the month, just 2 weeks away. Once all the trusses and roof rafters are in place, we can put the 5/8" OSB (oriented strand board) roof underlayment on and the house will be "dried in". I suspect this event will be accompanied by the onset of a record setting drought in the Pacific NW.

So today is Day 90 of the build, which puts us at about 25% into our allowed 9 month (273 day) schedule. So far, so good. Once the roof is on (late February), the weather won't be a real factor and it should be getting warmer. Days are already noticeably longer (sunset at 4:30 pm) and by the vernal equinox on April 21, we'll have 12 hrs of sunlight ( fog permitting).

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.