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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Wednesday, January 7, 2009

Dancing with the Subs (Day 78 of 273)

With the exterior walls mostly up, the framers are waiting on us to do the Warmboard/Pex routine. They can go down into the basement and build the stairs and a few walls, but they are so fast that's only a morning's work for them. So, we're frantically trying to lay Pex tubing in the Warmboard between rain storms. This is what I like to call "Dancing with the Subs." Sub 1, Us, the layers. Sub 2, the framers (Gary and Lonnie). Sub 3, Mother Nature. Three variables (subs), two outcomes (go, no go) for each, means 8 possible scenarios. In order to get the Pex down we need dry weather or the silicon caulk won't hold the tubing in place. Monday we got 2 loops (500 ft) of tubing down before Sub 3 took control. Tuesday, we got 3 loops in by dancing around the rain and getting Gary and Lonnie to help on the last loop. With 4 people involved, it felt like a circus. After cleaning and drying off the Warmboard (ca. 200 square ft per loop), it started to sprinkle. So Lonnie led off with a roll of paper towels and dried the channel. Nancy followed with her new favorite tool—an electric caulking gun. Gary followed her with the tubing, which he dried off and placed in the channel. I pulled up the rear with hammer and tamping block in hand. At every corner I nailed the tubing down using electricians plates. The only nut-breaker in this process is too much or too little caulk. With too much the tubing won't go all the way in and stands up proud (high). With too little, the tubing will pop out, usually on the corners. Loops 3 and 4 (earlier that day) took Nancy and I about 90 minutes to do. However, with the new circus crew of 4, we finished the fifth loop in 30 minutes. There is hope.

So today we'll try for a few more loops (4 of 9 to go). I bought a 20' x 30' tarp and a bunch of bungees and rope last night, hoping to tent over the next loop. That way we'll only have to clean and dry each section once. That the plan—let's see what Sub 3 has in mind. By the way, the forecast is for 10-20 inches (yes inches not cm) of rainfall in the Olympic Mtns for Wed and Thursday. They are about 50 miles SW of us, so we are praying for the famous Blue Hole to save us.

P.S. Thursday. I called Jason back to the jobsite to help me, since Nancy had to work today (I call it her day off when she works downtown). It rained in the am, so we constructed a tent over the floor and pressed on. Managed to get loops 6 & 7 done before lunch, then the wind came up and whipped the 20' x 30' tarp around like a bandana. However, that was followed by sun and dry weather, so we laid the last two loops (8 & 9) in record time. Finished about 4 pm, and spent the rest of my day cleaning up all the paper towels (5 rolls) and empty caulking tubes (52) that we scattered hither and yond. So, as of today (Jan. 8th), the house is back in the hands of Ellis Construction. Friday (tomorrow) is the framer's weekly construction meeting, which we've been invited too, at the Spruce Goose Cafe—7 am prompt. If we don't show up there will be a lot of owner/builder jokes told.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.