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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Saturday, September 4, 2010

Quarter Sawn White Oak Flooring (Day 674)

Nancy and I finally settled on flooring material for the upstairs bedroom. We'd thought of bamboo for upstairs for a long time, but decided it was too 2005. You know how building material fads come and go and decided this one had gone. Still nice material, but not as wear resistant as advertised and it only comes prefinished, with the little dust catching grooves. Could have saved some money doing bamboo, but we decided on white oak. I had laid some of this in our dining room in Denver and we liked it, so we went there again. This time I ordered quarter-sawn white oak because this cut is much more stable than regular cut oak. That's important for a floor on radiant heating.

Mills Interiors will lay the floor this fall, but I wanted to get the flooring upstairs and acclimated. The heat will go on later this month, so the timing was good for delivery. Emerson Hardwood Floors in Woodinville (NE of Seattle) was the supplier to Mills, so the flooring came by truck and ferry to our garage floor. They dropped it off when we were in Seattle shopping for bathroom tile, so I didn't want the guys carrying it through the house and up the staircase. Didn't seem like a big deal to move the wood, until I'd done a bit of it.

We have a little over 500 sq. ft of floor upstairs, so Mike Mills ordered 560 ft of flooring (3/4 x 4 SEL/BTR WO R/Q). This description decodes as 3/4" by 4" tongue and groove, select or better, white oak, rift quarter sawn. There were 34 bundles; 29 at 16 sq. ft and 5 at 20 sq. ft plus some bullnose for the stairs. Each bundle averaged 50 pounds, so how hard could that be to move. I moved a dozen to the back door, then carried each upstairs avoiding the painted walls and finished window. Careful no to make more work for myself. Then I stickered the bundles on the floor upstairs, where the radiant heat will dry the wood. The aim is to lay the wood at 6-8% moisture, then let it sit for a month before sanding and finishing it with tung oil. We really like the matt finish and ease of maintenance/repair with the tung oil.

So all the flooring is drying out and we'll have it laid toward the end of September. Then the sanding and finishing can happen a month later. We'll do the tung oil application this time to save some time and bucks. Its an easy process to mop on with a lambswool applicator, with one light sanding between the 2nd and 3rd coats. By then I should have the floor tile laid in the upstairs bath room and be starting the shower/tub tiling. I suspect I have a 4-6 weeks of full-time work upstairs before we're ready to hang cabinets, which we haven't even thought about seriously

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.