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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Monday, June 28, 2010

Legos Forever (Day 604)

Tom, our son, just loved Legos when he was a kid. Still builds with them on occasion. Its just a guy thing with construction, so I had to get my own Legos. I went in for 334 of the 4"x8"x12" concrete version, to be precise. The back of the lot slopes toward the rear of the house as does the south side, so some corrective measures were in order.

I dug out a space about 3 ft wide around the the east and south sides of the house at a level about 4 " below the top of the basement vents, which are protected by curved vent wells. If water gets higher then the top of these wells, it will flow into the crawl space. By building a little (8"-16" high) retaining wall around the house, I can reverse the slope and have water flow away rather than toward the house.

The back wall is 54 ft long and the side wall is about 22 ft long, so I have 76 ft of retaining wall. On average it will need to be about 12" high, and the blocks are 4" x 12", so I ordered a mess of building blocks (gray concrete): 230 blocks and 104 caps. At 40 pounds a piece, this amounts to about 7 tons of blocks to move from the driveway area to the rear of the house. Advil.

First we put a layer of 48' wide landscape fabric down to keep weeds from growing in the pathway. Then we started with the base course of blocks. They are tapered: 12" wide at the front and 10" at the rear. So if you lay them side by side, you get a curved wall with a 36" radius. If you alternate them (12" in front, then 10" in front) you get a straight (±) wall. Pretty much like adult Legos.

Once the base course is in, its a piece of cake (a large cake admittedly) to build the remainder . Alternate rows, keep them tight and all is well. We put in some steps so we can climb out of the recessed paths, and they worked out fine. Once all the blocks and landscape fabric were laid down, the gravel was next.

We took Tim Hamm's big truck (1 Ton Chevy) to the Discovery Bay pit and had them load 2.5 tons of 5/8" minus. This means all the crushed rock that passes the 5/8" screen, so the gravel is "dirty." The fines act as a binder and make a really nice compacted base for the paths. Conversely, if you've never shoveled almost 3 tons of gravel from a pickup and wheeled it repeatedly down a path (as much as 50'), you just haven't lived. More Advil.

After this little job was done, it was time to tackle a set of steps for the sun room deck. Jim Quandt and I put the decks in last fall, but waited on these steps until the irrigation lines were in and we had a plan for the adjacent patio. The steps are 4 boards wide (23") and wrap around the deck. From here, you'll step down to the patio. Had to build a set of forms for a footer (6" wide and 4" deep with 1/2" rebar), 22 ft long. The amount of concrete for the footer is pretty trivial (3.5 cu ft), so I got 10 bags of sacrete and rented a little barrel mixer that holds 3 bags at a time. Way cheaper than getting a mobile cement mixer to deliver a single yard (27 cu ft) and figuring out what to do with the extra mud.

After the footer sets up, I bolted down a pressure-treated sill plate, extended the 2x6 joists from the deck, and will screw down a bunch of new Trex decking to match last years stuff. The only wrinkle here is the Trex company has stopped making our style decking, which is 1.1" thick. The new stuff is only 3/4", which seems pretty thin for a composite (bendy) material. Fortunately, Magic Melissa at Carls called around and found enough old style decking to do my job. If I ever have to replace any long boards, I'll have to replace all the decking in that porch with a different brand material. That sucks. Nevertheless, it should look good in a couple weeks when I finish it all up.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.