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Building a House in Kala Point, Port Townsend, WA

Building a House in Kala Point, Port Townsend, WA
A running narrative of first-time builders of their retirement home in Port Townsend, WA (NE corner of the Olympic Pennisula, 60 miles NW of Seattle). Follow us as this adventure unfolds in late 2008 and beyond. 18 months under construction, we moved in on May 25th, 2010. Photo taken August 15, 2010.

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Friday, March 13, 2009

On to the plumbing (Day 146 of 273)

Yeap, things have really slowed down now that we're the only ones working on the house. Sprinkle in two weeks of work on geology and a trip to Idaho Falls, and its hard to see much progress. However, we've finished the Tyvek, put the water shield (Grace Vycor) on the remaining windows, swept and vacuumed numerous times and cleaned up the remaining debris around the house. I'm sure we could get an award for cleanest house under construction in Port Townsend.

I started on the vent lines for the waste part of the plumbing. The vent lines go up from each fixture (sink, tub, shower, and toilet), get linked together and daylight through the roof. Not rocket science, but new enough for me that I'm only making glacial speed in terms of progress. Finished the master bath this afternoon and Bob (Snowboard) Brown came by to check on me (I call, he bills at $70/hr to look, fix, or advise). I don't call often. I had it all right except an upside down sanitary tee. Now you ask, just what the hell is a sanitary tee (femine health product, golf product for the germophobic golfer, etc). Well its a pipe that makes a T intersection, but sweeps to one side or the other so that the little turds or hairballs slide through and don't get lodged there, hence the term "sanitary." Don't fool yourself, there's nothing sanitary about a waste system.

This weekend I'll take a whack at the upstairs waste lines, which involve 4 devices: Shower (1.5" line), sink (1.5" line), bath tub (1.5" line), and toilet (3" line). The downstream path is Sink joins the Toilet line (main line). That line goes under the floor within joist space, then turns and dives down to the soffit in the family room. After about 10 ft it is joined by the secondary (feed) line which starts at the shower and joins the bath tub. After waste is collected from these four devices into the master (3") line, it goes about 5 ft then dives straight down (call this Mr. Twister's Turd Ride) past the first floor and into the crawl space. From there it goes 25 ft S at 1/4" per foot (the magical drop rate, see Day 26 blog) and exits the house, hopefully. If your karma is correctly adjusted, all will function well. However I wonder about the Coriolis Effect (see Wikipedia) and whether waste turns right better than left in the northern hemisphere. None of our lines go North, and most go South, so only time will tell. Perhaps one of my mechanically oriented colleagues (like Yogi) can shed some light on this problem.

After all the vent lines are complete, I'll concentrate on the real waste lines, starting from top to bottom. Maintaining a proper grade is the key point, plus making sure you use a long sweep (radius) junction when waste is entering one line from another. Also, two 45° bends are better than one 90° bend; less chance of a chunky bit hanging up.

When all the vent and waste lines are finished (end of March?) well cap all the open lines and pressure test the system by filling it with water through the uppermost vent (second story roof). This will be a low pressure test, but any leaks will become quickly apparent. If so, out comes the pipe saw, new fittings, and cement. The good thing about ABS pipe is its easy to install and rip out, and relatively cheap, so there is no reason to get your undies in a knot over this stuff.

After we clear the pressure test well go on to the domestic water supply, which will be much like the PEX work I did in January. I bought the magical PEX expansion tool so its just a simple matter of mapping out the supply line routes, drilling a couple hundred holes and pulling the pipe: red for hot and blue for cold. More on this later. I'm off to Los Alamos National Laboratory to make sure the place doesn't leak plutonium like a sieve in the next big earthquake on the Parajito fault zone.

Subcontractors and Suppliers

  • Balco Excav. (land clearing, Bill Snyder)
  • Bill McCutchen's Mill (cedar trim)
  • Blake Tile and Stone, Sequim (Judy Reno, Eldorado Stone, Tile)
  • Bob Brown Plumbing (Bob & Josh Brown)
  • Boise Cascade joists (from Carls)
  • Carl's Building Supply (Mike, Melissa, Michele, Terry & Lawrence)
  • Castlerock Landscaping (Tim Hamm, Sequim)
  • Cotton RediMix (concrete and gravel)
  • Craighead Electric (Gary Estes)
  • Custom Hearth (propane fireplaces), Pousbo
  • Daltile (Seattle, Wedi board)
  • Discount Cabinets of Washington (Sequim)
  • Discovery Bay Materials (gravel, top soil)
  • Earl Kong (professional forester, PT))
  • EcoHaus (Amer. Clay Plaster, cork flooring)
  • Ellis Construction (Gary and Troy Ellis, framing)
  • Evergreen Products (Drywall, Sequim)
  • Fergusons, Seattle (Plumbing fixtures, Bud Allen Wright)
  • FInlandia Saunas (Tigard, OR)
  • Fitzgerald Concrete (driveway, Mike Fitzgerald)
  • Four Corners Nursery (trees, Port Hadlock)
  • Frank Feltes Custom Drywall and Painting (drywall and painting)
  • Frank Ward and Wayne Jobst (Stone masons)
  • Fredricks Appliances (Redmond, all appliances)
  • Giraffe Gutters (Dan Shaw, Chimicum)
  • Glass Etchings by Perrett (Jerry Perrett)
  • Hadlock Building Supply (bits and pieces)
  • Hardiboard, siding, backer board (from Carls and Home Depot)
  • Henerys Hardware (Cabot stain, misc. fasteners)
  • Hi-Tech Electronics (Audio & Media, Port Angeles)
  • Hide-A-Hose (Joseph, A-B Vacuum, Puyallup, WA)
  • Home Depot (electrical & plumbing supplies, interior paint)
  • Home Storage Solutions (John Plake, PT)
  • Hope Roofing (Pabco Paramont Advantage shingles)
  • Jim's Tool Time (J. Quandt, misc. carpentry)
  • K&D Concrete (Don McNeese)
  • Kitchen and Bath Studio (Shelly Little, cabinets)
  • Levi's Energy Services LLC (radiant design, vents, propane piping)
  • Meta Marble and Granite (travertine), Seattle
  • Michaelangelo (sepentinite), Seattle
  • Mikael Brostrom (Structural Engineer)
  • Mills Interiors (wood flooring, some tile)
  • North Coast Electrical (Electrical Supplies)
  • Olympic Garage Doors (Sequim)
  • Penisula Flooring (carpet)
  • Penisula Shower and Mirror (Sequim)
  • PexSupply (online plumbing and radiant supplies)
  • Puget Sound Power (and Atelco installers)
  • Richard Berg Architects (Richard and Darlene)
  • Richard Gifford Construction (septic, dry wells and grading)
  • Richerts Marble and Granite (countertop fabricators)
  • Seattle Lighting (lighting fixtures)
  • Secret Gardens Nursery (Sheila Piccini)
  • Shine Quarry (basalt for landscaping)
  • Sierra Pacific Windows (Rob Sorg)
  • Simpson Doors (from Carls)
  • Simpson Strong Tie (fasteners & hold downs)
  • Stewart Excavating (Mark Stewart, foundation)
  • Sunshine Propane (propane and tank)
  • Therma-Tru Doors (from Carls)
  • Tracy's Insulation (batts and blow in)
  • Trex Decking (from Carls)
  • Trussworks (roof trusses, Carl's)
  • Velux (Skylights and Solar tubes, Carls)
  • Versalam beams (from Carls)
  • Warmboard (Bruce Hull)
  • Wisbo Aquipex, Taco Pumps, Polaris tank (Sunshine Propane)

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About Me

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Professional geologist (USGS, 1972-2008), amateur home remodeler and now builder. Interested in sailing, all things involving salt water, woodworking, and food in general. Owner of Paleo Seis Surveys LLC, consulting in Quaternary geology and geological hazards.